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Drop Test Machine - Product Structure Verification and Reliability Analysis


A product must have strict quality control throughout the processes of research and development, design, manufacturing, and packaging. This testing machine conducts systematic analysis and data collection for situations where impacts occur due to falls or collisions during transportation. Therefore, to maintain integrity during packaging and transportation and avoid damage upon arrival, the design of packaging materials is very important. We provide a basis for the design of cushioning packaging based on the test values of packaging materials.

 

The drop test for packaging is aimed at products that have been packaged, testing the cushioning and wrapping capabilities of the packaging materials and verifying whether the impact resistance of the product itself is sufficient, in order to determine the key points for improving the packaging design. The free fall test characteristics are used to evaluate the drops caused by improper usage actions; and the required product evaluation under safe conditions for toughness.

The repeated free fall test simulates the frequent dropping of objects onto hard surfaces.

 

  

System Function:

Drop test range of 30 ~ 130 / 160 / 180 / 200 cm

System Features:

Segmented release mechanism, swing arm does not interfere with the free fall of the sample

Automatic stop at position, upper and lower limit protection design

Angle and edge auxiliary fixtures to assist testers in more effectively securing products

Equipment maintenance reminder after 2000 uses

High rigidity cast swing arm providing the largest testing placement area in the industry for similar equipment

High precision design, height error < ± 1 mm

System Standard Configuration:

Drop testing machine body x 1

Testing base plate x 1

Angle and edge auxiliary fixture x 1

  

1) Repeated free fall testing machine

 

 

Specifications:

 

Model

KD-128A

KD-128AS

Base plate size mm

850 x 1,560
1,200 x 1,560
1,200 x 1,800
1,500 x 1,560

1,200 x 1,500

Testing height mm

300 ~ 1,300
300 ~ 1,800
300 ~ 2,000

300 ~ 1,350
300 ~ 1,650
300 ~ 1,850
300 ~ 2,000

Maximum load kg

60

Cushioning device

Hydraulic cushioning

Rubber cushioning

Height control method

Line control

Appearance size mm

850 x 1,560 x 2,250
850 x 1,560 x 2,750
850 x 1,560 x 2,950

1,200 x 1,500 x 2,200
1,200 x 1,500 x 2,500
1,200 x 1,500 x 2,700
1,200 x 1,500 x 2,900

Machine weight kg

350
420
450

400
470
500

Electrical requirements

AC 220V / 1φ / 2A

Air pressure requirements

6 ~ 8 kg/cm(90 ~ 120 psi)

 

2) High load pallet drop testing machine 

Function description:

This machine is designed according to the device requirements of CNS 2999 [Drop Test Method for Packaging and Transport Containers], allowing for precise testing of various forms of packaging and transport containers during drop tests at angles, edges, and surfaces. The machine accurately releases without impacting the test object, and the impact surface does not deviate.

 

Model

KD-500

KD 688A

Support arm size mm

1,000 x 550 x 70 mm x 4 pieces

1,500 x 1,500 integrated frame

Testing height mm

0 ~ 810 (1,000 mm option)

0 ~ 1,000 (1,300, 1,500 mm option)

Maximum load kg

300

500

Base plate size mm

1,500 x 1,500 (Max to 2,500 x 2,500 mm option)

1,500 x 1,500 (2,000 x 2,000 mm option)

Height control method

PLC control circuit, automatic height detection, line control

Machine size mm

1,500 x 1,930 x 1,600 mm

1,500 x 2,000 x 2,050 mm

Machine weight kg

1,400

2,550

Lifting speed

1 m/min

1.5 m/min

Horsepower

400W

1000W

Electrical requirements

AC 220V / 1φ / 10A

AC 380V / 3φ / 10A

Air pressure requirements

6 ~ 8 kg/cm(90 ~ 120 psi)

 

3) Portable Device Drop TesterPortable Product Drop Tester 

Function description:

This drop tester is designed for small portable items such as mobile phones, batteries, PDAs, digital cameras, and other handheld communication and information products. The fixture assists in dropping the test item, preventing it from flipping, to achieve high accuracy testing requirements.

 

Model

KD-208

Test Products

Testing of handheld communication and information products such as mobile phones, batteries, PDAs, digital cameras, etc.
Size: 30mm~220mm, special sizes can be made according to requirements. Maximum test weight: 5Kg

Test Height

Drop Type: 700 ~ 2000 mm
Support Type: 350~2000 mm

Machine Structure

Reinforced structural design: multiple parallel columns support, precision screw drives the fixture

Height Adjustment

Digital height adjustment (accuracy up to 1 mm)

Drop Method

1. Drop Type: The test item falls freely from the test height.
2. Support Type: The fixture assists the test item in free fall.

Landing Method

Free bounce after landing until it comes to a stop.

Single landing method, only allows landing impact, and uses sponge protection to prevent flipping and bouncing impacts.

Drop Floor

Steel plate; can be equipped with cement boards, wooden boards, carpets, etc., at any time to meet different specifications.

Drop Angle

The testing direction of the test item can be adjusted, suitable for testing in all directions (angles, edges, surfaces are all acceptable).

Cushioning device

High Absorption Oil Pressure Buffer

Machine Size

850 x 1,200 x 2,450 mm

Machine Weight

< 340 kg

Control Box Size

600 x 500 x 1,060 mm

Control Box Weight

< 70 kg

Power Requirements

220V / 10A single phase

Air Pressure Requirements

6 ~ 8 kg/cm(90 ~ 120 psi)

 

Application Fields:

Academic Research and Analysis

Product Quality Control

Development Applications

Design Verification